If you’re not able to practice on a smaller or extra piece of material ahead of time, take your time prepping the area and becoming familiar with your tools and your material first. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. If you are cutting a curve, slowly turn the jigsaw and keep as steady as possible. We welcome your comments and ​If you’re new to jigsaws or working with plexiglass, learning how to cut plexiglass with a jigsaw may seem daunting. A moderate, steady, and careful speed will earn the best results. Push the jigsaw from the outer edge towards your body along the line you made, so you can constantly keep your eye on the blade and the line. You can also drill holes along the guideline if you want to. It can perfectly cut the plexiglass amongst other materials. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. With a melting point around 320 degrees, this poly blend stays solid in most scenarios, but welding and some high-heat tools can melt it. DIABLO's bi-metal teeth jig saw blades are specifically designed for maximum durability and longer life in plexiglass applications. x 10 TPI plastic-cutting jig saw blades are designed for plexiglass. Avoid very fine metal blades, as they can clog while cutting, melting the plastic in the plexi. A very fine and shallow blade is the best way to achieve a smooth cut, as is starting out at full speed before approaching the material. Jigsaws’ ability to cut straight, at angles, and in a circular (or another shape) motion makes them versatile tools for cutting plexiglass (along with a lot of your other woodworking needs). First, grab a metal ruler and a utility knife (preferably one with a brand new blade). The final buying guide we’ll leave you with is on how to find the perfect jigsaw for cutting curves and producing intricate cuts in wood, plastic, drywall, and thin sheets of metal. You can still cut curves in the glass with a bandsaw, but not nearly as tight and intricate as you can with a jigsaw. The thermoplastic comes in sheets that are lightweight and more resistant to shattering than glass. Move carefully but consistently to prevent melting and breakage, and your jigsaw will do most of the work. This means that the best band saw won’t cause as much chipping as a jigsaw might. The key to cutting acrylic with a jigsaw is to keep the speed low. That’s more than six billion blades to date. ​Another issue with cutting plexiglass, regardless of the method, is its tendency to break. Now, you can initiate cutting by plugging with your jigsaw. The tape will help secure the glass as you initially make contact, keeping it from chipping and spraying. Should you decide to go for a metal cutting blade, use the one without painting as the heat generated during cutting can be a problem. Cutting plexiglass with jigsaw requires skill, so it is better to practice on few scarp pieces of plexiglass. You cannot cut plexiglass on a normal work table, and you also can’t cut the plexiglass without having both ends supported. That’s more than six billion blades to date. But, can a jigsaw cut metal? Bosch is the world-wide market leader for jig saw blades. In truth, the only reason you would use a hacksaw is if you don’t have any of the other saws we’ve listed. Follow the steps to learn more; Step 1: Set the Plexiglass on a Stable Surface Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. How to create cutting plexiglass with jigsaw#MindmadedesignsI'M SO GHETTO (INST)-Heavy Hitters The thinner the blade thickness, the smaller the curve the tool will be able to cut. Further, you can cut the plexiglass with the help of a guide plate. That said, careful handling of plexiglass is essential, especially around power tools. After the first few centimeters, the blade will begin to heat up and will glide more easily along the sheet; at that point, you can cut a little faster. I heard a router is the best tool to cut acrylic but I don't own one. But the best jigsaw blade for cutting plexiglass is the dedicated blade made by Bosch that has a special teeth design. Sharp cuts and curved edges can sometimes have this as a result. As mentioned in Step 3, change your table saw blade to a blade that is ideal for cutting through plastic and the type of plastic you are cutting. View our Privacy Policy here. (To cut anything but a straight line, opt for a jigsaw.) Plug the jigsaw into an extension cord or wall outlet and make sure the cord is out of the way. When cutting Perspex at home, you're more or less limited to using circular saws and jigsaws. Avoid laying right into the plexiglass with the jigsaw. But you also run the risk of chipping or cracking the plexiglass. The Unique tooth geometry provides fast, chip free cuts in plexiglass. Align the shoe of the jigsaw and position the blade at one end of your cut line. A jigsaw can also be used to cut through plastic and plexiglass. Hold the guide plate flat against the surface of the plexiglass and hold the trigger down. A jigsaw blade is used to provide a great deal of accuracy when cutting through various materials such as wood, metal and ceramic. Another tool you can use to cut plexiglass is a jigsaw. Leave the protective film in place on each side of the plexiglass. When cutting Plexiglas® acrylic sheet on a table saw, a cutting board should be used for cutting stacked/clamped material or making a cut not parallel to another edge (angle cut). Website operating To keep the cut square, use a sharp blade and avoid forcing the saw through the cut. To start cutting, plug the jigsaw into a power outlet and make sure the cable is out of the way. Cutting the plexiglass sheet. x 10 TPI plastic-cutting jig saw blades are designed for plexiglass. You should have the proper blade for that purpose. How To Cut With A Jigsaw. For cutting plexiglass, you’ll need an uncoated blade with fine teeth (Source: Hunker). Don’t start your jigsaw up with the blade in contact with the plexiglass. Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. However, the jigsaw is the perfect saw when you need to make curved cuts, or adjust your angle as you go. Continue the cut through the end of the sheet and let the off-cut fall freely. Although the jigsaw won’t reach high enough temperatures to melt the entire piece of plexiglass, it can melt enough of it to warp the project and create an uneven cut. The jigsaw should cut the material at its own pace, according to the type and thickness of the material. Cutting at a steady pace keeps the material cool, but don’t rush too fast or you risk fracturing the plexiglass in your haste. Figure 2 shows a suitable cutting board. You can try to use a fine metal blade but I don't think you will get a good clean cut with jig saw, I used a circular saw with a blade that make for cutting wood and the outcome is pretty good. Cutting thin Plexiglas is a process that requires an incredible amount of care. Line up the jigsaw with the mark you made and keep the guide plate flat to the surface. If you start out at a low speed, this could cause pressure breakage along the edge or starting point of your plexiglass. A jigsaw is a handy tool that can take on plenty of tasks in the garage and workshop​. The cutting capacity is 5/64" to 3/4" thick plexiglass and lexan sheets. Video Guide. This means uncompromising quality, innovative ideas and universal use. Therein lies the finesse of cutting plexiglass, especially curved cuts with a jigsaw. The shank type is T-Shank which fits most current jigsaw makes and models. If not, turn it on and back it out the same way you went in. Don’t try to go too fast through the cut. Unfortunately, if your jigsaw has a “soft start” feature, it’s probably not the best tool to use to cut this type of material. DoItYourself.com®, founded in 1995, is the leading independent When cutting plexiglass, it’s important to take a few safety precautions and protect the material while you work. If you want to clean up those edges and make them smooth, you can sand the areas with a ​fine grit of sandpaper. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. If you are making a long, straight cut in plexiglass, it is advisable to use a different tool. Then hold the material firmly using a clamp. Cutting polycarbonate is easy compared to cutting acrylic sheet and is a task that can be tackled even by a newbie DIYer. Feature. Cutting Plexiglass with A Jigsaw Step By Step. If so, the table saw speeds up your cutting quite a bit. However, it getting a straight line with this method might be difficult. As an aside, this is where a great cordless jigsaw can come in handy, because you’ll never have to worry about the cord getting in the way and having to stop the cut. Line up the mark on the metal plate attached to the jigsaw with the middle of the line you drew on the film paper. ​A really good jig saw will be able to handle all of these different cuts easily on a variety of materials, such as plexiglass, and a good example of that is Black+Decker’s BDEJS600C. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. A jigsaw is the most ideal type of saw to use courtesy of its speed of cutting and the smooth finishing it achieves. ​Once you’ve chosen the proper plexiglass jigsaw blade, lubricant, and work area, it’s time to use your jigsaw to make the cuts. If you’re wondering how to cut plexiglass, a jigsaw is the perfect tool to do so. Installing cat door into metal garage door. Never cut acrylic with cheap universal bits; acrylic can be a difficult material to work with, meaning complications can occur when not cut correctly. Dropping the material with a jigsaw in your hand not only ruins your project, but it’s dangerous too. ​As we mentioned at the start, a layer or two of masking tape on the surface of the plexiglass can help prevent chipping by physically protecting the edges of your cut. Proceed along the cut line at a moderate speed -- don't force the saw, or it may gouge large chunks from the plastic. Wear safety goggles and gloves for protection. However, if you are intended to cut acrylic into a nonlinear fashion, then jigsaw is the right option for you. Home » How to Cut » How to Cut Plexiglass with a Jigsaw. Typically, purpose made plastic cutting drill bits usually produce the best results, but good results can also be achieved when using a high-quality HSS drill bit. Yes, a jigsaw can be used to cut metal, it is recommended to use a bi-metal blade or a tungsten blade with a TPI greater than 21 to cut metal. If you need to back the blade up, you may be able to do so when the saw is off. For the best results, you'll want to support both sides of the cut line to reduce vibrations. Just like the hand jigsaw, an electric jigsaw can cut precise curves on wood, plastic, metal, and even ceramic tile. 1995-2018 MH Sub I, LLC dba Internet Brands. The Plexiglas® acrylic sheet lies stationary on the board while the board moves across the saw table. However, if your intent is to cut the plexiglass into a shape or in a non-linear fashion, a jigsaw is your tool. It's made ... [left]I need to cut a hole in a hollow interior door to install a dog door.... Black and Decker vintage jigsaw restoration. No other company makes as many jig saw blades for as many applications as Bosch. Questions of a Do It Yourself nature should be Using a marker or a highlighter, draw a cut line on the plastic sheet or pipe. Take a Sharpie or other marker and mark the line you wish to cut along onto the brown film paper. Jigsaw blades tend to bend when cutting curves in thicker boards, leaving a beveled edge rather than a square one. The higher the TPI, the more will be the cutting power of the jigsaw. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. It is a good tool for precise cutting and making curves or angles in a surface. It moves up and down very fast to make the cut. To cut acrylic sheets with a jigsaw, you will want a jigsaw with a good range of speed control and a variable speed control will help out a little. All information is provided "AS IS." However, if you go for very fine blade there will be less chip clearance and as a result, the plastic may get clogged onto the teeth. It’s time to follow the simple process. When cutting Plexiglas® acrylic sheet on a table saw, a cutting board should be used for cutting stacked/clamped material or making a cut not parallel to another edge (angle cut). Carpet Tools that utilize thinner blades have the ability to cut smaller curves. Lay the plexiglass flat on a work surface. Completely redone from the inside out, and restored to its original form, the home is a featured design by renowned Southern California Architect Cliff May, considered to be the father of the California Ranch Home. If there are any segments that are uneven or need to be recut, the jigsaw can do the job. Plastic & Plexiglass. With a jigsaw, you push the saw through the plexiglass. Vermont American 30063 3-5/8-Inch 10TPI U Shank Bi-Metal Wood and Plastic Jigsaw … Practice on a smaller, scrap piece of plexiglass before making your first cut. This could result in a haphazard job will result in burs, melting, and even breakage. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. The potential problem with using a jigsaw is that it can jam up while cutting, so you want it to have plenty of momentum as it enters the cut. Wearing safety glasses is a must, in case any breakage occurs, either in the plexiglass or the jigsaw blade. The key to cutting acrylic with a jigsaw is to keep the speed low. Lexan is the brand name for a type of clear polycarbonate sheeting that has a number of uses around the house, including aquarium, terrarium and safety-window construction. However, for curved lines or angles, your jigsaw will make a better cut than simply snapping the sheet in half. For cutting straight lines, the circular law works best; for curvy lines, you'll want to use your jigsaw. However, it is important to know what a jigsaw is best used for. Bosch 3-5/8 in. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. You can cut through the plastic and then remove it when you are done cutting. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. It moves up and down very fast to make the cut. A good choice is to use a blade with 10 TPI. Leave the end to be cut hanging over the edge of the bench with plenty of room between it and bench. Scoring and Snapping Thin Plexiglass Lay the plexiglass flat on a work surface. How to Accurately Cut Plexiglass with just a Jigsaw | SawsHub If you feel the blade start to pull away from the line you drew, you can always let up on the trigger and start again. A table saw can not make curved cuts, period. Learn about the team! But its unique ability to cut materials in curving motion makes it outstanding. In general, this means that the bandsaw is more stable but less versatile in its cuts. Using A Band Saw Keep in mind that the thicker the plexiglass, the easier it is to cut with a jigsaw. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. The circular saw is the best ally, not only for carpenters but also for any handyman, it helps you in the layout of your interior, cutting concrete blocks, cutting many types of plastics like plexiglass, PVC or even polycarbonate sheets.However, the circular saw is nothing without quality blades. You can also start cutting in the middle of a piece of material without coming in from the edge. Here, we’ll explain how to safely and precisely cut plexiglass with a jigsaw. If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! Sometimes your plexiglass will have a protective plastic on it from the manufacturer. This will allow you to get the hang of cutting a new surface like plexiglass. For more information, including step-by-step instructions on cutting your own acrylic sheet, watch this DIY home tutorial. There, we said it. Most notably, ​with a bandsaw, you push the plexiglass through the cut. A jigsaw works well because the blade doesn’t get hot enough to melt the plexiglass. To be honest, using a hacksaw just won’t give you a nice result. Make sure the blade is not actually touching the plexiglass before you start it, and ensure your shoe is sitting flat. Although it’s durable, plexiglass is somewhat brittle, and many people prefer to score and then snap thinner sheets. Our jig saw blade is ideal for fine, straight cuts or gently curved cuts in plexiglass, polycarbonate, and other plastics. If you don’t have a circular saw laying around, a jigsaw will suffice. This means uncompromising quality, innovative ideas and universal use. Actually, the jigsaw is the perfect tool to create precise curves or angles on a plexiglass sheet. It can be used to make both straight and curved cuts in a variety of materials, including wood, plastic, and ceramic tile. IVY Classic 35050 Swift Cut 7-1/4-Inch 128 Tooth Aluminum & Plastic Cutting Circular Saw Blade with 5/8-inch Diamond Knockout Arbor, 1/Card 4.4 out of 5 stars 167 $18.94 $ 18 . It will save you from getting injured and destroying your project. You’ll be able to measure and cut with ease. The general process of cutting plexiglass is very similar to cutting wood, though there are some small details to consider to ensure the quality of the finished product and to keep yourself safe. When to Use a Jigsaw for Cutting Plexiglass, ​When to Use Other Saws to Cut Plexiglass, When to Use a Table Saw to Cut Plexiglass, a great cordless jigsaw can come in handy, sand the areas with a ​fine grit of sandpaper, band saw uses a long, continuous blade for cutting, Band Saw vs Jigsaw: Which is Best and When to Use Each, Crown Stapler vs Brad Nailer: When to Use Each Type of Nail Gun, Use a jigsaw when you’re making curved cuts, Use a band saw if you have particularly brittle plexiglass, ​Use a table saw ​when you’re making long straight cuts, ​Use a hacksaw only if you don’t have any of the saws mentioned, Use a laser cutting device if you’re fancy and own one. Copyright 2021 by SawsHub.com - Privacy Policy | Disclaimer | Contact. Bosch is the world-wide market leader for jig saw blades. When you near the end of the cut, grab the overhanging section of … How can I cut circles into plexiglass by... How can I cut circles into plexiglass by hand? home improvement and repair website. Also, if the type of cut you are doing allows for it, try clamping the plexiglass down to a surface. Wondering how to cut Perspex (or acrylic glass) easily? To reduce the work of cleaning up the cut, use the finest blade that you can find. With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. Opt for an acrylic blade that is designed specifically to cut plexi glass with. Craftics Saber Saw Blades (Jigsaw Blades) / 2 pack Each package contains one blade (gold) for material up to 1/8" thick, and one blade (green) for thicker materials. You can use a jigsaw for a number of projects. Choosing the right blade is a vital part of the preparation because a blade that’s not fine enough will only chew up the plexiglass. Cutting thin Plexiglas is a process that requires an incredible amount of care. It's important to select the correct product for the type of material being cut to ensure the best finish without damaging the blade or tool. ​The jigsaw is the perfect saw to use for cutting plexiglass when you need to make tight, curved cuts. 1.First of all, you need to choose the right jigsaw blade for the cutting of plexiglass. submitted to our "DoItYourself.com Community Forums". Both ends of the plexiglass, both the end being cut off and the end being used, need to be supported. Start the cut only after the saw is running at full speed. Plexiglass is harder than wood and you need a fine blade to cut it. Copyright© to this site, and use it for non-commercial use subject to our terms of use. A jigsaw can also be used to cut through plastic and plexiglass. Instead, it will break apart into large pieces without sharp edges. Apply a strip of painter's tape to the cut line to prevent cracking. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. But do you know how to cut plexiglass with a jigsaw? If you really want a smooth edge, try using a router instead! how would you cut a 8" x 6" square out of a metal garage door? Now Dennis spends his time on fine woodworking projects and tool comparisons. No other company makes as many jig saw blades for as many applications as Bosch. Despite its durability, plexiglass is more prone to scratching than regular glass, so manufacturers often add scratch-resistant layers on top of the plexiglass. Figure 2 shows a suitable cutting board. With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. Hand jigsaw, leave this film on and remove after you make the cut,! Speed of cutting a curve, slowly turn the jigsaw with the blade thickness the! 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